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Department of Biology and BiochemistryGeneral hazard warning symbol

Chloroform
Phosgene could be lurking in the bottle

 
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Chloroform.
Phosgene could be lurking in the bottle

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I am grateful to Frank Sugar for highlighting the Danger of Phosgene generation from Unstabilized Chloroform link and to Mike Threadgill for additional information.

Not a lot of people know this;
IF you are using chloroform which is older than about 6 months OR which is NOT stabilised with ethanol OR has been dried (with e.g. P2O5) then you should be aware that Phosgene (used as a gas in World War I) can accumulate in the bottle as a breakdown product of chloroform.

Mike Threadgill (former University Chemical Safety Adviser) writes;
The danger of phosgene forming in chloroform is known to old-fashioned chemists but is probably news to most people.
As I understand it, there is no problem with chloroform that has been stabilised in the old-fashioned way, by addition of 1% of ethanol. All chloroform supplied up to a few years ago was stabilised in this way (unless you specified otherwise to the supplier). This stabilisation worked in two ways. Firstly, the ethanol inhibited the formation of phosgene. Secondly, the ethanol reacts with the phosgene to form diethyl carbonate (which is relatively harmless).
More recently, chloroform has been supplied either without any stabiliser or with 2-methylbut-2-ene, which is much less effective than ethanol but is much less of a nuisance in chemical experiments.
So, if your chloroform has been stored for 2 years and contains no ethanol, it may well contain some phosgene. If you are using it in the fume cupboard (as you should be!), then there is probably not much additional risk from the phosgene, when compared with the risk from the chloroform vapour. However, your experiment may not like it!
Chloroform should ALWAYS be stored in the dark and in securely closed bottles.
If you remove the ethanol stabiliser (e.g. by "drying" the chloroform with P2O5), then phosgene will be formed fairly rapidly (over a period of a few weeks).


March 2005.
I am also indebted to Dr Michael Wilson, Duncan Technology Center, Oklahoma for this;
A co-worker and I were recently exposed to phosgene that had formed in a wash bottle of chloroform. After several minutes of painful coughing we did a little spectral analysis and realized that it was indeed phosgene and not some other acid chloride.
During our internet search we ran across the safety article posted by you where Mike Threadgill warns of possible phosgene contamination. I am one of the old-fashioned chemists that Mike Threadgill refers to, so I remembered some cautions about phosgene formation in chloroform. I copied that article for our Safety Manager, so she could close a "near miss" hazard investigation.
This chloroform was from a bottle of ethanol stabilized chloroform, and it was not very old, BUT the plastic wash bottle was a transparent fluorocarbon type and this particular sample may have been sitting in the light (in the fume cupboard) for a period of months. Ultraviolet light will accelerate the formation of phosgene.
A tip for NMR users of chloroform -d (which has no stabilizers): a few bits of mossy zinc metal in the bottle will help reduce the formation of unwanted phosgene and HCL.

J. Michael Wilson, Ph.D. Environmental Technical Excellence Leader. Halliburton. Duncan Technology Center.
2600 S. Second St. Duncan, OK 73536-0438. USA

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