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Academic Year: | 2015/6 |
Owning Department/School: | Department of Mechanical Engineering |
Credits: | 6 |
Level: | Intermediate (FHEQ level 5) |
Period: |
Semester 2 |
Assessment Summary: | CW 20%, EX 60%, OR 10%, OT 10% |
Assessment Detail: |
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Supplementary Assessment: |
ME20026 Re-Assessment Examination (where allowed by programme regulations) |
Requisites: | This unit is not normally available to visiting/exchange students. |
Description: | Aims: To Introduce the student to manufacturing operations and technology. To provide an understanding of mechanics of manufacturing processes. To increase the student knowledge and appreciation of various technologies including metal and plastic forming, machining and joining. To gain understanding of how manufacturing systems are designed, operated and controlled. Learning Outcomes: After successfully completing this unit the student will be able to: * Describe material yielding and its application in material shaping. * Calculate forces acting on cutting tools and select optimum operating conditions for machining operations. * Define the characteristics of various manufacturing operations. * Design a manufacturing system for the assembly of products. * Analyse the flow of work through a production system and describe the various methods for controlling this flow. * Select appropriate quality control for a production system. * Explain the requirement and role of other functions needed to manage manufacturing. Skills: Problem solving; working independently and in groups. Content: Syllabus: Introduction and overview of manufacturing operations and technology; Metal Casting; Plastic deformation and idealised stress-strain curves. Metal Rolling and forging; Yield Criteria and plastic work; Sheet metal forming; Machining; Force analysis in metal cutting and tool life. Cutting Force measurements and tool failure. Process and Assembly planning. Process choice, assembly line balancing. Production control. Capacity Planning, Order Acceptance, Release and Control, Push and Pull systems, MRP, JIT and Stock Control. Quality of conformance, quality costs, Inspection, SQC. Cost and financial Control. Maintenance, Sales and Marketing, Supply Chains. Assembly system design; Project control. |
Programme availability: |
ME20026 is Compulsory on the following programmes:Department of Mechanical Engineering
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